The Six-Board Tradition
Long before power tools and complex joinery, craftsmen built furniture using the simplest possible construction: six boards joined together to create a functional piece. This method produced blanket chests, work benches, and yes, dining room sideboards that have survived centuries of daily use. The six-board sideboard remains relevant today precisely because its simplicity doesn’t compromise on either utility or beauty.
This project uses exactly six primary boards: two sides, a top, a bottom, a back, and a front face frame. From these humble components emerges a sideboard measuring 48 inches long, 18 inches deep, and 34 inches tall – perfect dining room proportions that work equally well in a farmhouse kitchen or modern apartment.
Board Selection and Preparation
Success with six-board construction demands quality lumber. Choose boards that are flat, straight, and free of major defects. For this sideboard, I recommend 3/4-inch pine in #1 common grade – it’s affordable, readily available, and takes paint or stain beautifully.
You’ll need two side panels at 18 inches wide by 34 inches tall. Achieving 18-inch width typically requires edge-gluing two narrower boards. Take your time with this glue-up: joint the mating edges perfectly straight, use sufficient clamps to close any gaps, and allow 24 hours of cure time before milling the panels to final dimension.
The Critical Joinery
Traditional six-board construction relies on dados and rabbets – the most forgiving joints in woodworking. Cut a 3/4-inch wide dado, 3/8-inch deep, across each side panel to accept the bottom board. Position this dado 4 inches up from the bottom edge, creating a toe kick space beneath.
At the back edge of each side, cut a 3/8-inch deep rabbet to receive the back panel. This rabbet should run the full height of the side. For the top attachment, cut a shallow rabbet along the top inside edge of each side – the top board will rest in this ledge and be secured with screws from above.
The beauty of this approach is its tolerance for imperfection. Dados don’t require the precision of dovetails or mortise and tenon joints. A slight gap disappears once the piece is assembled and finished.
Assembly Sequence
Dry-fit everything first. The bottom should slide into its dados with moderate hand pressure. The back panel drops into its rabbets. The top rests on its ledges. If everything fits, disassemble and begin the glue-up.
Apply glue to the dados and slide the bottom into place between the two sides. Clamp across the case to draw the joints tight. Before the glue sets, check for square using diagonal measurements and adjust clamp pressure as needed. Install the back panel with glue and brad nails while the case is still clamped – it helps lock everything square.
Adding the Face Frame
The sixth board is actually a face frame assembly that covers the front edges and creates the door opening. Build this frame from 2-inch wide stiles and rails joined with pocket screws. The frame overlaps the case by 1/4-inch on each side, creating a reveal that adds visual interest.
Attach the face frame with glue and brad nails. Fill nail holes with wood filler matched to your finish choice. If painting, use standard wood filler. For staining, use a filler that accepts stain or fill after staining with a color-matched putty.
Doors and Interior
Simple frame-and-panel doors suit this design perfectly. Build door frames from 2-inch stock with a 1/4-inch plywood panel captured in a routed groove. Mount doors using European cup hinges for easy adjustment, or traditional butt hinges for a more authentic appearance.
Inside, install one fixed shelf at mid-height. This provides ample storage for table linens, serving pieces, or overflow pantry items – exactly what a sideboard should accommodate.
Finishing Touches
Sand through 220-grit, breaking all sharp edges with a light pass. Prime all surfaces if painting, paying special attention to end grain which absorbs finish unevenly. Two coats of semi-gloss latex provide durability appropriate for dining room use.
Add simple wooden knobs and your sideboard is complete. This project typically requires 8-10 hours of shop time and under $200 in materials – remarkable economy for a piece that will serve your family for generations.
Subscribe for Updates
Get the latest articles delivered to your inbox.
We respect your privacy. Unsubscribe anytime.